• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
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  • 优先权
    • 专利摘要:
    it is a swivel device which includes a housing, a swivel machine component, a swivel member associated with the swivel machine component, a non-rotatable member disposed within the housing adjacent the swivel member, and a sensor arrangement disposed in the housing. the sensor arrangement includes a plurality of sensing elements that are integrated with a control device and a wireless communication device. the wireless communication device is configured to communicate with a central control that is located remotely from the housing using electromagnetic waves.
    公开号:BR112018015579B1
    申请号:R112018015579-9
    申请日:2017-01-27
    公开日:2021-08-17
    发明作者:Anton A. Petrou；Christoph Budzus；Sargon Guliana
    申请人:Deublin Company；
    IPC主号:
    专利说明:

    CROSS REFERENCE TO RELATED ORDERS
    [001] This application claims the benefit of Provisional Patent Application Serial No. US 62/289,659, filed February 1, 2016, which is incorporated herein in its entirety by way of reference. FIELD OF DISCLOSURE TECHNIQUE
    [002] The present invention relates to swivel devices such as swivel joints, articulated joints, slip rings and the like. BACKGROUND OF THE DISCLOSURE
    [003] Fluid coupling devices such as swivel joints are used in industrial applications, for example, metal or plastic machining, job retention, printing, plastic film fabrication, paper fabrication, and other industrial processes that require a fluid medium is transferred from an immobile source such as a pump or reservoir into a rotating element such as a machine tool spindle, workpiece grip system, or rotating drums or cylinders. These applications often require relatively high media pressures, flow rates, or high machine tool rotational speeds.
    [004] Rotary unions used in such applications transport the fluid medium used by the equipment to cool, heat, or to actuate one or more rotating elements. Typical fluid media include water-based liquids, hydraulic or cooling oils, air and others. In certain cases, for example when the medium is evacuated from a fluid passage, the swivel joints can operate under vacuum. Machines using swivel joints typically include precision components, such as bearings, gears, electrical components, and others, that are expensive and/or difficult to repair or replace during service. These components are often subjected to corrosive environments or damage if exposed to fluid leakage or leakage from the swivel joint during operation. Fluid leakage from a joint is also typically undesirable.
    [005] A swivel joint typically includes an immobile member, sometimes referred to as the housing, that has an inlet port for receiving the fluid medium. A non-rotating sealing member is mounted inside the housing. A rotating member, which is sometimes referred to as a rotor, includes a rotating sealing member and an outlet port to deliver fluid to a rotating component. A sealing surface of the non-rotating sealing member is inclined into fluid retaining engagement with the sealing surface of the rotatable sealing member, generally by a spring, medium pressure, or other method that thus allows a seal to be formed between the rotating and non-rotating components of the union. The seal allows the transfer of fluid media through the union without significant leakage between the non-rotating and rotating portions. The fluid medium passing through the swivel joint can lubricate the engaged sealing surfaces to minimize wear of the sealing members. When a swivel joint is used with an unlubricated medium (such as dry air) or without any media, the surfaces Engaged seals experience a “dry run” condition, which causes rapid seal wear due to lack of proper lubrication. Extended periods of dry running can cause severe damage to the sealing members, thus requiring costly and time-consuming replacement of one or both of the sealing members.
    [006] High-speed machining equipment, such as Computer Numerical Control (CMC) milling machines, drilling machines, turning machines, transfer lines, and so on, use swivel joints to feed a medium directly into the cutting edge of a tool to cool and lubricate an arrangement that is commonly referred to as a “through spindle coolant”. A through spindle coolant arrangement extends the service life of expensive cutting tools, increases productivity by enabling higher cutting speeds, and evens out splinters of material that can damage the workpiece or cutting tool away from the tool's sharp surfaces. Different workpiece materials typically require different media for optimal productivity and performance. For example, air or aerosol media can provide better thermal control when very hard materials are machined, while liquid coolants can provide better performance when softer materials are machined, such as aluminum. Additionally, certain types of work can be performed more efficiently and less expensively without a through-spindle means.
    [007] A variety of designs designed to avoid running dry with the medium not lubricated or in between is known. For example, swivel joints having sealing surfaces that disengage when opposing fluid pressures are present, such as the arrangement disclosed in US Patent No. 5,538,292, can be complex and expensive to manufacture. Swivel joints having sealing surfaces that automatically disengage in the absence of medium, such as the arrangement disclosed in US Patent No. 4,976,282, are less complex to manufacture and incorporate in a machine, but are susceptible to engagement of the sealing surfaces when unlubricated medium is used. Sealing surfaces with special geometries for operation with non-contact gases, such as those disclosed in US Patents 6,325,380 and 6,726,913, do not provide effective sealing with the liquid medium. Similarly, sealing surfaces with special geometries to distribute the media evenly, such as the sealing arrangement disclosed in US Patent No. 6,149,160, offer no advantage when unlubricated media is used. Swivel joints that engage the sealing surfaces at all times, even with a reduced slope, such as the joints disclosed in US Patent No. 6,929,099, are susceptible to dry running damage at high rotary speeds.
    [008] However, even with the use of improved sealing and mechanisms to prevent dry running of the joints, any joint will eventually require repair or replacement. Some machine operator may periodically replace joints to prevent a sudden loss of performance, or may operate a machine with a joint that requires replacement. Such and other measures typically have costly consequences. Periodic inspections of the joints are also time-consuming and costly, as the joints are typically arranged inside a machine and require a technician's effort to access them and assess their condition. BRIEF SUMMARY OF THE DISCLOSURE
    [009] The disclosure describes, in one aspect, a rotating union configured to transfer a fluid. The swivel includes a housing having a media channel therein, the housing additionally having a housing, the housing being fluidly isolated from the media channel; a rotatable machine component rotatably supported in the housing: a rotatable sealing member associated with the rotatable machine component; a non-rotatable sealing member slidably and sealably disposed within the housing adjacent to the rotatable sealing member; and a sensor arrangement disposed in the housing, the sensor arrangement including a plurality of sensing elements that are integrated with a control device and a communication device. The sensor arrangement is fluidly isolated from the media channel when the non-rotating sealing member is in contact with the rotating sealing member to form a mechanical face seal.
    [010] In another aspect, the disclosure describes a rotating device. The swivel device includes a housing produced from a non-metallic material, a swivel machine component pivotally supported in the housing, a swivel member associated with the swivel machine component, a non-rotatable member disposed within the housing adjacent the swivel member , and a sensor arrangement disposed in the housing, the sensor arrangement includes a plurality of sensing elements that are integrated with a control device and a wireless communication device. The wireless communication device is configured to communicate with a central control that is located remotely from the housing using electromagnetic waves. The wireless communication device is arranged to remain in communication with the central control for any housing mounting orientation relative to the sensor array and central control.
    [011] In yet another aspect, the disclosure describes a method for operating a swivel device. The method includes providing a housing produced from a non-metallic material and including a compartment. The method further includes pivotally supporting a pivoting machine component in the housing, wherein the pivoting machine component has a pivoting member associated therewith, mounting a non-rotating member within the housing adjacent to the pivoting member, and providing an arrangement of sensor in the housing, the sensor arrangement including a plurality of sensing elements which are integrated with a control device and a wireless communication device. The method also includes fluidly isolating the sensor array within the compartment, monitoring a plurality of operating parameters with the sensor array, and wirelessly communicating the operating parameters to a central control that is remotely located to the housing using waves electromagnetic. Wireless communication is independent of a housing orientation in relation to the sensor array and central control. BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
    [012] Figure 1 is a perspective view of a swivel joint according to the disclosure.
    [013] Figure 2 is a sectional view of the swivel joint shown in Figure 1.
    [014] Figure 3 is a perspective view, and Figure 4A is an enlarged detailed view of a seal according to the disclosure; Figure 4B is an enlarged detailed view of an alternative embodiment of a clamp for a seal in accordance with the disclosure.
    [015] Figures 5 and 6 are different views of a sensor module according to the disclosure.
    [016] Figure 7 is a schematic view of a monitoring system for joining or disposing of components according to the disclosure.
    [017] Figures 8 to 10 are flowcharts for the methods according to the disclosure.
    [018] Figures 11 and 12 are perspective views of a swivel joint according to the disclosure. DETAILED DESCRIPTION
    [019] In the drawings, which form a part of this descriptive report, Figure 1 shows a perspective view of a swivel joint 100, and Figure 2 shows a sectional view through the swivel joint 100 to illustrate various internal components. It should be appreciated that in the exemplary embodiments shown herein, a swivel joint is illustrated but the systems and methods described in the present disclosure are equally applicable to any swivel device that includes immobile and fully or partially swivel components in sliding contact with each other. Examples of swivel devices, therefore, may include swivel joints or swivel joints, which are used to transport fluids through fully or partially swivel joints or components, and may also include devices for connecting electrical conductors through fully or partially swivel interfaces such as rings swivels, with reference to the exemplary swivel joint illustrated herein, swivel joint 100 includes a swivel seal member 102 and a non-swivel seal member 104 that is axially movable with respect to a housing 106. A segmented conduit or channel means 112 extends through the housing 106, and also the non-rotating and swivel sealing members 102 and 104 respectively.
    [020] The portions of the middle channel 112 are defined in different components of the swivel 100 to provide a fluid passage through the swivel 100 when the non-rotatable and swivel sealing members 102 and 104 are engaged. The means channel 112 may be selectively arranged to fluidly enclose fluids when the non-rotatable and swivel sealing members 102 and 104 are engaged with each other, and be open to vent to atmosphere when the non-rotatable and swivel sealing members 102 and 104 are not engaged.
    [021] The rotary sealing member 102, which is embodied here as a sealing ring attached to the rotary machine component 108, but which may alternatively be integrated with the rotary machine component 108, can be any type of machine component such as a spindle on a CNC milling machine. A mechanical face seal created when the swivel sealing member 102 is engaged with the non-swivel sealing member 104 seals the means channel 112 for transferring a fluid medium from a fluid inlet 110 of the housing 106 to an outlet 111 formed at the end. of the rotating machine component 108, as is known in the art. The rotating machine component 108 has a hole 109 that defines a portion of the middle channel 112.
    [022] The non-rotating sealing member 104 is slidably and sealably disposed within a hole 128 of the housing 106. The structural arrangement that allows the sliding of the non-rotating sealing member 104 relative to the non-rotating machine component 110 allows selective engagement and disengagement of the non-rotating sealing member 104 with the swiveling sealing member 102, and compensates for the axial displacement that may be present between the rotating machine component 108 and the housing 106.
    [023] The selective variation of fluid pressure within the medium passage 112 during operation of the swivel joint 100 yields full hydraulic forces that are applied to urge the non-rotatable movable sealing member 104 to move relative to the housing 106 so that a sealing engagement can occur along an interface 114 between the swivel sealing member 102 and the non-rotatable sealing member 104. The extension of the sealing member 104 relative to the housing 106 and the engagement of the formed corresponding sealing surfaces on opposite faces of the swivel sealing member 102 and the non-swivel sealing member 104 create a fluid passage along the media channel 112. The non-swivel sealing member 104 can be keyed into its receiving hole in the housing 106 to prevent its rotation, especially when sealing engagement exists between the swivel sealing member 102 and the non-swivel sealing member 104.
    [024] The housing 106 sealably engages the non-rotating sealing member 104, and defines several hydraulic chambers therein for selective engagement between the non-rotating and pivoting sealing members 102 and 104. More specifically, the housing 106 includes a stepped bore portion 116 which accommodates therein and sealably engages an end of an expanding seal 118 which is formed with a bellows portion 120 which is disposed between the straight portions 122 (also see Figure 3 and the sections with expanded details shown in Figure 4A and Figure 4B). Expanding seal 118 can be formed of an elastic material such as rubber, TPE, a fluoroelastomer, and other materials, and includes rigid clamps 124 along straight portions 122. Expanding seal 118 engages stepped bore portion 116 at one end, and a recess 126 formed in the non-rotatable sealing member 104 at the other end. When the non-rotating sealing member 104 is urged by hydraulic forces to move towards engagement with the rotatable sealing member 102, the expanding seal 118 expands in an axial direction as the bellows portion 120 increases in length along of a centerline 128 of the expanding seal 118, which in the illustrated embodiment, has a generally cylindrical shape that is disposed concentrically with the rotating machine member 108 and the rotating seal member 102.
    [025] As seen in Figures 4A and 4B, the stepped hole portion 116 and recess 126 form rounded or chamfered edges facing the expanding seal 118 to help retain the seal in position and also to avoid possible damage or tears to the sealing material during use. Specifically, these edges, which are denoted as edges 130 in Figures 4A and 4B, have a radius of curvature, R, which generally corresponds to a radius of curvature, R', of an interface 132 between the straight portions 122 and the portion. bellows 120 on expanding seal 118 (see Figure 3). The compatibility of spokes in the contact area between the interface 132 and the edges 130 ensures a low stress contact between moving or deforming portions of the expanding seal 118, the housing 106 and the non-rotating seal member 104.
    [026] During the operation of the swivel joint 100, the expandable seal 118 is generally retained in its position such that it is axially constrained at both ends by the housing 106 and the non-rotating seal member 104. The expandable seal 118 is also radially retained in position by engaging the outer cylindrical surface of the straight portion 122 with an inner cylindrical surface of the stepped bore portion 116. Such engagement may be sufficient to hold the expandable seal 118 in position during operation with no internal pressure, or positive pressure. However, if the media channel 112 is exposed to negative pressure (vacuum), such as can be used to evacuate fluids within the media channel 112, the possibility may exist that the expandable seal may deform, at least temporarily, and especially in the areas along the radially outer cylindrical contact interfaces with the straight portions 122.
    [027] To ensure that continuous contact will be present along the straight portions, the clamps 124 are inserted internally into the straight portions 122. Each clamp 124 forms a shaft section 134, which has a hollow cylindrical shape, and may optionally also include an edge 135 (shown in Figure 4B), which extends radially outward with respect to the shaft section. Edge 135 may extend radially outwardly relative to shaft section 134 to an outer diameter that is greater than a typical inner diameter 138 of the middle channel 112, or at least an inner diameter of a component surrounding the expandable seal. 118 such as the non-rotatable sealing member 104 and an opening 140 in the housing.
    [028] When inserted into each straight portion 122, each clamp can be oriented so that the edge 135 is disposed on the side of the bellows portion 120, in the illustrated embodiment, in which no edge is included, the clamps 124 are inserted fully into each respective straight portion 122 so that they fully cover, in an axial direction, a region of engagement of the straight portions 122 with the non-rotatable housing or sealing member. When the expandable seal 118 is installed on the swivel 100, and the clamps 124 are positioned, each clamp 124 is sized to impart a pre-selected radially outwardly compressive force on the straight portion 122 of the expandable seal 118 to provide an engagement of seal between the two ends of the expandable seal 118 and the respective coupling member, which as seen in Figures 4A and 4B includes the housing 106 and the non-rotatable seal member 104. When lubricants are used in the media channel 112, which can enter along the interfaces between the expandable seal 118 and the components in which it is installed, an axial force may tend to push both ends of the seal axially with respect to its mating components. To limit such slip conditions, clamp 124 functions to limit axial movement of straight portions 122.
    [029] Depending on the uncompressed length of the expandable seal 118 along its centerline, the expandable seal 118 can also be used to provide a preload or pretension to the non-rotating and rotating seal members 102 and 104. pre-strain can be statically increased or supplemented by springs 136, which are illustrated in the exemplary embodiment of Figure 4A and are shown as compression springs. More specifically, where certain swivel joints may include a spring tending to push the sealing members into contact with each other, the spring and other secondary seals may be eliminated and replaced or aided, as in the embodiment illustrated by the expandable seal 118, which meets the role of maintaining a fluid seal as the non-rotating sealing member 104 moves relative to the housing 106, and may also be selected so that it fulfills the role of pre-tensioning the sealing members, i.e. pushing the sealing members. sealing members toward a direction of sealing engagement toward each other elastically, if the length of the expandable seal 118 is selected to be greater than the axial opening for the seal that is provided. Dynamically, when a fluid under positive metering pressure is present in the media channel 112, the tilting force of the expandable seal 118 can be further increased by a hydraulic force tending to expand the seal. In the illustrated embodiments, the expandable seal 118 includes a bellows with two convolutions, or bellows that are generally M-shaped, but a single or more than two convolutions may be used.
    [030] Now, with reference to figures 1 and 2, the swivel joint 100 further includes two roller bearing assemblies 142 disposed between the housing 106 and the swivel machine component 108. More specifically, the housing 106 forms a region of bearing 144 which accommodates one or more bearings 146, two of which are shown in the illustrated embodiment. The bearings 146 are shown as ball bearings, each of which includes an outer bearing 148, an inner bearing 152, and a plurality of balls 154 disposed therebetween. Each of outer bearing 148 and inner bearing 152 is formed as a ring, wherein outer bearing 148 radially engages a generally cylindrical inner surface 156 of bearing region 144 of housing 106, and wherein inner bearing 152 engages engages a generally cylindrical outer surface 158 of rotary machine member 108, in the illustrated embodiment, inner surface 156 of bearing region 144 is formed in a metal insert 159 that is inserted and connected to plastic housing 106 otherwise.
    [031] The bearings 146 are axially constrained within the generally cylindrical inner surface 156 by C 160 rings. When the C 160 rings are sequentially removed, the entire assembly of the rotating and non-rotating components and sealing members can be removed from the housing 106 through a front opening 162 to advantageously facilitate the assembly, disassembly and service of the swivel joint 100. An inner C-ring 160 is disposed proximate to the non-swivel sealing member 104 and is engaged along an inner diameter thereof around it. of the rotating machine component 108. An outer C-ring 160, which is disposed proximate the front opening 162, is engaged along an outer diameter thereof within the generally cylindrical inner surface 156 of the bearing region 144 of the housing 106. housing 106 additionally forms one or more drain openings 164 adjacent to the sealing interface between the swivel sealing member 102 and the sealing member. non-rotating action 104.
    [032] A rotor 166, which axially occupies a space between the inner bearing 146 and an annular end surface of the bearing region 144, is generally disk-shaped and is disposed around an inner end of the rotating machine component 108 The rotor 166 includes one or more magnets 168 disposed at regular angular intervals around a periphery thereof. An outer edge 170 formed on the rotating machine component 108, in cooperation with the bearings 146 and the rotor 166, helps to axially constrain and rotatably mount the rotating machine component 108 and the rotor 166 with respect to the housing.
    [033] The swivel 100 described in this document can be manufactured and assembled by various methods. In the illustrated embodiment, the main components of the swivel joint 100, such as the housing 106, the swivel machine component 108, and possibly the rotor 166, are manufactured using plastic materials, which can be formed in any suitable way, which includes the use of three-dimensional printing machines. Metal inserts 107 may be added at the fluid interfaces of housing 106. Alternatively and depending on the operating environment of the swivel joint, the type and temperature of the fluid that will sometimes occupy the media channel 112, some or all of these and other components can be manufactured using different materials such as metal and different manufacturing methods.
    [034] Relevant to the present disclosure, the swivel 100 further includes a sensor arrangement 200 disposed in a housing 202 which is defined in the housing 106 and enclosed by a cover 204, as shown, for example, in Figures 1 and 2 In the illustrated embodiment, the housing 202 is shown as being fluidly separated or isolated from the media channel when the non-rotating and pivotal sealing members 102 and 104 are in contact. Furthermore, the sensor arrangement 200 has a portion that protrudes from the housing and axially overlaps one of the drain openings 164 and also an interface of the rotating and non-rotating sealing rings 102 and 104, the sensor arrangement 200 in the modality illustrated is a fully operational sensor arrangement that includes one or more sensors disposed on a substrate, which also includes power and communication devices. In general, any type of fully operational or stand-alone sensor array can be used. Exemplary illustrations of the sensor array 200, which is disposed on a circuit board 206, is shown from both sides in Figures 5 and 6. Referring to Figure 5, which shows a front side of the array 200, the sensor array includes various components, which include an antenna 206, a RF connector 208, an accelerometer 209, two infrared (IR) temperature sensors 210 and 211, a motion sensor 212, a humidity sensor 213, a micro control unit (MCU ) 214, but other sensors and devices can be used. As shown, the first IR temperature sensor 210 is arranged to measure a temperature of the housing 106, and the second IR temperature sensor 211 is disposed adjacent to the non-rotating sealing member 104 and configured to measure a temperature of the pivotal sealing members and /or non-rotating 102 and 104. Additional sensors may include fluid pressure sensors, strain gauges, and other sensors used to detect, directly or indirectly, a fluid medium pressure present in the medium channel.
    [035] On its rear side, as shown in Figure 6, the sensor arrangement 200 includes a memory storage device 216, a magnetic pickup sensor 218, a power storage device 220, and other devices. These various devices and sensors can be used to detect, track, monitor, alert, notify and beneficially infer various operating parameters of the rotating union that can be used to determine the operating state and general operating parameters that could be used to determine “health” of the swivel 100 and the machine on which the swivel 100 is operating. Collected data could also be used to compare, analyze and optimize operations.
    [036] In a contemplated embodiment, the magnets 168 disposed along the rotor 166 can be used to generate a rotating magnetic field during the operation of the union 100, which can be used to generate electrical power in a coil to charge a storage device. of power 220 or, in general, to power the sensor array 200. The coil, which can be made together with the magnetic pickup sensor 218, or other equivalent electrical component, can provide a solution to power the sensor array 200 thus and to recharge the battery, thus eliminating the need to periodically change the batteries. Along these lines, other power sources can be used such as piezoelectric elements that operate to generate electrical potential when the joint vibrates, photovoltaic cells for applications where the joint is exposed to natural or artificial lighting, and the like, In an alternative modality , the power storage device 220 can be realized as a battery, which can be replaced when its power is depleted, or it can also be a connection for a wired supply of electrical power from an external source.
    [037] More specifically, various signals indicative of the physical condition of the rotating union and its surrounding environment can be generated by the various sensors in the sensor array 200 and communicated to the MCU 214 for processing and/or transmission to an external receiver for relaying for a machine operator or monitor. In the exemplary embodiment shown and described in the present disclosure, antenna 206 and/or radio frequency connector 208 can be used to wirelessly communicate information to and from the sensor array, as will be described below in relation to Figure 7 In relation to the various sensor signals that can be used to determine or monitor the integrity of the swivel union, the temperature sensor 210 can be used to monitor the temperature of, or the space or material immediately surrounding, the swivel 100 as an indication of the condition of the non-rotating and rotating sealing members 102 and 104. Additionally, these or other sensors or sensor arrangements can be used to monitor and record the fluid pressure and/or fluid temperature of the working medium. In this regard, dry running or excessive friction at the sealing interface during operation will increase the temperature of the sealing members relative to the housing and thus heat the surrounding structures in the swivel joint, which will cause an increase in temperature detected by temperature sensor 211, which will be reflected in the temperature signal provided to MCU 214 as a temperature difference that can be used to determine a seal failure.
    [038] Similarly, other sensors can be used to determine the operational state of the swivel 100. The moisture sensor 213 can be used to detect the presence or an increase in moisture, which may be an indication of a seal leak. In one embodiment, to avoid false positive leak signals, the MCU 214, in the presence of cold fluid passing through the medium channel 112 in a humid environment, can detect condensing moisture and not signal a leak unless additional indications of a leak is provided, for example, a heating of the sealing interface and fluid movement through at least one of the drain openings. Magnetic pickup sensor 218 can detect magnets 168 (Figure 2) as they pass through sensor 218 while rotating union 100 operates and rotor 166 (Figure 2) is rotating to provide an indication of rotational speed, as well as of the number of revolutions that the swivel joint has passed, which in conjunction with a counter can provide an indication of the service life of the swivel 100. The accelerometer 209 can detect vibration in the swivel 100 to provide an indication of the balance and thus the state structural aspects of the swivel components within the swivel 100 and of the components connected to the swivel to detect structural issues associated with the swivel 100 or the machine in which the swivel 100 is installed. Other sensors can also be used to monitor and record the flow rate and/or pressure of the fluid medium.
    [039] The various operating parameter signals generated by the sensors discussed above, and possibly additional or different signals generated by other sensors, can be continuously transmitted in real time, or at least during the operation of the swivel joint 100, to a control center 300, as shown in the schematic diagram shown in Figure 7. Figure 7 shows two of the numerous other possible modalities for wireless communication of information between the swivel 100 and, specifically, the sensor array 200, and the control center 300. In the illustrated exemplary modalities, two options are shown.
    [040] In a first option, shown on the left side of Figure 7, the antenna 206 (shown in Figure 5) of a swivel 100 installed on a machine 301 is configured to transmit and receive information or through an appropriate wireless network , and/or over a wired connection, in the illustrated embodiment, a local area network (LAN) 304 is used to communicate with a mobile computing device 302, but any other wireless network such as a wide area network (WAN), or a direct wi-fi connection can be used. Mobile computing device 302 can be embodied in any known type of device, which includes a smart phone, tablet computer, laptop computer, or wireless signal port device. The mobile computing device can be a portable device or it can alternatively be a device that is integrated with, or part of, a larger machine such as machine 301 on which the swivel 100 is installed and which operates, in addition to the wirelessly connecting to the network 304, the mobile computing device additionally includes an internet connection 306 which connects the mobile computing device 302 to the internet 308. The internet connection 306 may be direct, for example, via a cellular data connection , or indirect such as through wi-fi. In one embodiment, the functionality of control center 300 can be locally integrated into mobile computing device 302, thus making the need for additional connections obvious. As can be appreciated, Internet 308 may be part of the worldwide computer network, or it may alternatively be a distributed network that operates in a cloud configuration across multiple locations simultaneously. In this arrangement, the control center 300 is configured to exchange information with the swivel 100 over the Internet 308 through the use of a dedicated connection 310. For mobile computing, the first option may be well suited for smaller installations where a few 301 machines are installed in relatively close proximity to each other. For larger installations, a second option can be used, which is shown on the right side of Figure 7.
    [041] In the second option, the antenna 206 (shown in Figure 5) of a swivel 100 installed in a machine 311 is configured to transmit and receive information wirelessly on a 312 low power dedicated local area network or, on a 312 alternative modality, a wide area network. The 312 Local Area Network is a low-power, low-cost wireless standard network aimed at the broad development of long-life battery devices in wireless control and monitoring applications. Information over network 312 can be managed by a dedicated port device 314, which can be an independent device that manages one or more swivels 100 operating on the same machine or on multiple machines 311. Port traffic information from network 312 to an internet connection 216, which is connected to internet 308 and thus to control center 300. Alternatively, connection to control center 300 can be made directly with swivel joint 100 in a joint configuration that has direct connection capability of internet. In addition to these two options, additional modalities can include a direct Wi-Fi network, wired network, or cellular data connection between the swivel 100 and the control center 300.
    [042] In the information exchange systems shown in Figure 7, various diagnostic and monitoring functions in relation to the swivel joint 100 can be performed. For example, custom mobile applications operating on mobile computing device 302, or specialized computer applications operating on computers located at control center 300, can be used to monitor the operation of specific swivel joints 100 to assess their operational state or locally or remotely. Such applications can provide additional advantages such as automating swivel joint reorganization, to replace joints that are determined to be close to their service life through the use of these systems, provide troubleshooting guides for unusual operating conditions detected by the swivel arrangements. sensor 200, and even provide a live connection to a consumer or technical expert via chat or phone connection when issues are encountered.
    [043] A flowchart for a method of operating a swivel joint is shown in Figure 8. The method includes operating the swivel on a machine at 402. According to the disclosure, the swivel includes a sensor arrangement that is integrated to the swivel joint and includes wireless communication capability, in an optional embodiment, the swivel joint operation includes using a rotational movement of the swivel to generate electrical power to operate the sensor array at 404. The swivel operation method additionally includes detecting one or more operating parameters of the swivel joint using one or more sensors of the sensor array at 406. Each one or more sensors generates a sensor signal at 408, where the sensor signal is received and/or processed by a control unit at 410. The control unit 410 effects a transmission of the sensor signal (or signals) to a control center at 412. In one embodiment, the control unit 410 is further configured to store the sensor signals using a built-in memory storage device. Stored sensor signals, which may also include timestamp, date and other information, may be available for later retrieval from the control unit. Furthermore, the control center 412 may be a centrally located processing center for one or more joints, and additionally or alternatively it may be a mobile electronic device that is present in close physical proximity to the swivel joint, either permanently or transiently as an operator passes by the swivel joint carrying the mobile fixture, for example, during a live inspection of the joint's operational state.
    [044] The control center receives and processes the signal (or signals) from sensor 414 to diagnose an operating state of the swivel at 416. in the event of an abnormal operating condition, which is determined at 418, the control center may initiate a mitigation process in 420, which includes but is not limited to informing a machine operator of the abnormal operating condition or, depending on operator preferences, automatically recommending to the operator and/or automatically starting, with prior authorization from the machine operator, sending a replacement rotating union, in addition, the determination at 418 may automatically suggest or initiate the creation and transmission of an alert to a subscriber, informing the subscriber of the operational status of the union.
    [045] A flowchart for a method of detecting a seal failure in a rotating device is shown in Figure 9. The method includes operating the device at 502, which includes operating at least two temperature sensors and a controller. The first temperature sensor is configured to measure a temperature associated with a mechanical interface between the rotating and non-rotating members, for example, by measuring the body temperature of the rotating member and/or non-rotating member at 504. The members can be sealing rings or can alternatively be electrical connection rings when the swivel device is realized as a slip ring. In one modality, the temperature at 504 is acquired using an IR sensor. The second temperature sensor is configured to measure a temperature associated with the swivel housing, for example, a batch housing material temperature at 506. The controller receives the first and second temperature readings at 508, and compares the temperature from the body to the mechanical interface temperature at 510. When the first and second temperatures are within a predetermined range of each other at 512, monitoring continues. When the first temperature exceeds the second temperature by a predetermined amount at 514, the controller can signal a fault at 516.
    [046] A flowchart for a method of detecting a leak, which avoids false positive leak indications, is shown in Figure 10. The method includes operating the swivel at 602, which includes operating a leak sensor, a moisture sensor , a fluid temperature sensor, a housing temperature sensor and optionally a motion sensor and also an IR temperature sensor. The leak sensor monitors for the presence of fluid in a drain passage at 604, the humidity sensor monitors the ambient humidity at 606, the fluid temperature monitors the temperature of fluid medium 608 that is present in the medium channel, the Housing temperature sensor measures the housing temperature at 610, and the IR temperature sensor measures a temperature at the interface between the non-rotating and rotating sealing members at 612. The motion sensor can optionally measure the vibration of the swivel joint. All signals are provided to the controller, which combines the various sensor signals into a set at 614, and compares the set to one or more predefined sets of conditions present in memory at 616. When the set matches a set of conditions from If a memory leak is present, the controller signals a fault at 618, or otherwise continues to monitor the various parameters as described above.
    [047] Sets present in memory also include sets determined to be false positives, until the leak sensor provides an indication of leakage due to the execution of the operation. For example, in the high humidity environment of a union that operates with a cold fluid, which also cools the housing, condensation can form around the leak sensor without an actual leak being present. Preset sets stored in memory can, for example, indicate whether the union temperature during operation is below a water dew point for the given ambient humidity, in which case, without an additional fault indication, it can be assumed that liquid water is condensing in the union rather than leaking from inside the union. Consequently, a leak signal can be provided under condensation circumstances only if another indication of failure is also present, in that case a seal overheat interface, excess joint vibration, and the like.
    [048] All references, which include publications, patent applications, technical documentation and user manuals, patents, and other materials mentioned in this document are incorporated by reference to the same extent as if each reference were individually and specifically indicated as being incorporated by reference and set out in its entirety in this document.
    [049] The use of the terms "a" and "an" and "a/o" and similar references in the context of describing the invention (especially in the context of the following claims) should be construed to cover both singular and plural forms, unless otherwise indicated herein or clearly negated by the context. The terms "which comprises", "which has", "which includes", and "which contains" should be construed as open terms (that is, meaning "which includes, but is not limited to",) unless mentioned in another way. Citation of ranges of values in this document is merely intended to serve as an abbreviation method for referring individually to each separate value that falls within the range, unless otherwise indicated in this document, and each separate value is incorporated in the descriptive report as if it were individually cited in this document. All methods described in this document may be performed in any suitable order unless otherwise indicated herein or otherwise clearly negated by the context. The use of any and all examples, or exemplary language (eg, "as") provided herein is merely intended to further clarify the invention and does not impose a limitation on the scope of the invention unless it is claimed to another way. No language in the descriptive report should be construed as indicating any non-elements not claimed to be essential to the practice of the invention.
    [050] Preferred embodiments of this invention are described herein, which include the best mode known to the inventors to convey the invention. Variations of these preferred modalities may become apparent to people with ordinary skill in the technique upon reading the above description. The inventors expect persons of skill to employ such variations as appropriate, and the inventors have determined that the invention will be practiced other than as specifically described herein. Accordingly, this invention includes all modifications and equivalents of the subject matter mentioned in the appended claims herein as permitted by applicable law. Furthermore, any combination of the aforementioned elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly negated by the context.
    权利要求:
    Claims (12)
    [0001]
    1. Swivel joint (100) configured to transfer a fluid, the swivel joint characterized in that it comprises: a housing (106) having a media channel (112) therein, the housing (106) additionally having a housing (202), wherein the housing (202) is fluidly insulated from the media channel (112); a swiveling machine component (108) pivotally supported in the housing (106); a swivel seal member (102 ) associated with the swiveling machine component (108); a non-rotating sealing member (104) sealably and slidably disposed within the housing (106) adjacent the swiveling sealing member (102); and a sensor arrangement (200) disposed in the housing (202), the sensor arrangement (200) including a plurality of sensing elements that are integrated with a control device and a communication device; sensor (200) is fluidly isolated from the media channel when the non-rotatable sealing member (104) is in contact with the rotatable sealing member (102) to form a mechanical face seal; and wherein the plurality of sensors include an accelerometer (209), a temperature sensor (210, 211), a motion sensor (212), a humidity sensor (213) and a magnetic pickup sensor (218).
    [0002]
    2. Swivel joint (100) according to claim 1, characterized in that the housing (106) is produced from a plastic material and in that the communication device is a wireless communication device that includes a antenna (206).
    [0003]
    3. Swivel union (100) according to claim 2, characterized in that the control device receives information about an operational state of the swivel (100) from at least one of the plurality of sensors, and continuously communicates the information to a central control (300) via the wireless communication device during operation of the swivel (100).
    [0004]
    4. Swivel union (100) configured to transfer a fluid, the swivel (100) characterized in that it comprises: a housing (106) having a media channel (112) therein, wherein the housing (106) it additionally has a housing (202), the housing (202) being fluidly insulated from the media channel (112); a swiveling machine component (108) pivotally supported in the housing (106); a sealing member swivel (102) associated with the swivel machine component (108); a non-swivel seal member (104) sealably and slidably disposed within the housing (106) adjacent the swivel seal member (102); a sensor arrangement (200) disposed in the housing (202), the sensor arrangement (200) including a plurality of sensing elements that are integrated with a control device and a communication device; wherein the sensor arrangement (200) is fluidly isolated from the media channel (112) when the member d and non-rotatable seal (104) is in contact with the swivel seal member (102) to form a mechanical face seal; and an expandable seal (118) disposed between and in sealable engagement with each of the non-rotatable sealing member (104) and the housing (106); wherein the expandable seal (118) includes two end portions, one of which one of the two end portions is engaged with the non-rotatable sealing member (104) and the other of the two end portions is engaged with the housing (106), and an expandable portion axially disposed between the two end portions, wherein the expandable portion has an axial length that varies based on a pressure of the fluid present in the media channel (112).
    [0005]
    5. Swivel union (100), according to claim 4, characterized in that the expandable portion includes at least one bellows.
    [0006]
    6. Swivel union (100) according to claim 4, characterized in that the expandable seal (118) is manufactured from at least one of a rubber, tetrafluoroethylene or fluoroelastomer material.
    [0007]
    7. Swivel device characterized in that it comprises: a housing (106) produced from a non-metallic material; a rotating machine component (108) pivotally supported on the housing (106); a rotating member associated with the component of swivel machine (108); a non-swivel member disposed within the housing (106) adjacent to the swivel member; and a sensor arrangement (200) disposed in the housing (106), the sensor arrangement (200) including a plurality of sensing elements that are integrated with a control device and a wireless communication device; wireless communication device is configured to communicate with a central control (300) that is remotely located in relation to the housing (106) using electromagnetic waves; and wherein the wireless communication device is arranged to remain in communication with the central control (300) for any mounting orientation of the housing (106) relative to the sensor array (200) and the central control (300); and wherein the plurality of sensors includes an accelerometer (209), at least one temperature sensor (210, 211), a motion sensor (212), a humidity sensor (213) and a magnetic pickup sensor (218).
    [0008]
    8. Swivel device according to claim 7, characterized in that the housing (106) is produced from a plastic material.
    [0009]
    9. Rotary device according to claim 7, characterized in that the control device receives information about an operational state of the rotary device from at least one of the plurality of sensors, and continuously communicates the information to the central control ( 300) during operation of the swivel joint (100).
    [0010]
    10. Swivel device, characterized in that it comprises: a housing (106) produced from a non-metallic material; a rotating machine component (108) pivotally supported on the housing (106); a rotating member associated with the component swivel machine (108); a non-swivel member disposed within the housing (106) adjacent to the swivel member; and a sensor arrangement (200) disposed in the housing (106), the sensor arrangement (200) including a plurality of sensing elements that are integrated with a control device and a wireless communication device; The wireless communication device is configured to communicate with a central control (300) that is remotely located in relation to the housing (106) using electromagnetic waves; wherein the wireless communication device is arranged to remain in communication with the central control ( 300) for any mounting orientation of the housing (106) relative to the sensor arrangement (200) and the central control (300); wherein the swivel device is a swivel joint (100), and in which the swivel joint (100 ) further comprises: an expandable seal (118) disposed between and in sealable engagement with each of the non-rotatable sealing member (104) and the housing (106); wherein the expandable seal (118) includes two end portions,one of the two end portions is engaged with the non-rotatable sealing member (104) and the other of the two end portions is engaged with the housing (106), and an expandable portion axially disposed between the two end portions, wherein the expandable portion has an axial length that varies based on a pressure of the fluid present in the media channel (112).
    [0011]
    11. Swivel device according to claim 10, characterized in that the expandable portion includes at least one bellows, and is produced from at least one of a rubber, tetrafluoroethylene or fluoroelastomer material.
    [0012]
    12. Swivel device according to claim 7, characterized in that the sensor arrangement (200) is arranged in a compartment (202) defined inside the housing (106), the compartment (202) being separate and fluidly isolated from the media channel (106).
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    法律状态:
    2021-01-26| B07A| Application suspended after technical examination (opinion) [chapter 7.1 patent gazette]|
    2021-06-22| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|
    2021-07-27| B09W| Correction of the decision to grant [chapter 9.1.4 patent gazette]|Free format text: REFERENTE A RPI 2633 DE 22/06/2021. |
    2021-08-17| B16A| Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 27/01/2017, OBSERVADAS AS CONDICOES LEGAIS. |
    优先权:
    申请号 | 申请日 | 专利标题
    US201662289659P| true| 2016-02-01|2016-02-01|
    US62/289,659|2016-02-01|
    US15/416,528|US10571058B2|2016-02-01|2017-01-26|Rotary union with integral sensor array|
    US15/416,528|2017-01-26|
    PCT/US2017/015351|WO2017136235A1|2016-02-01|2017-01-27|Rotary union with integral sensor array|BR122020001659-0A| BR122020001659B1|2016-02-01|2017-01-27|METHOD FOR OPERATING A ROTATING DEVICE|
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